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Visible stack emissions eliminated after optimization

Combustion Optimization

Comprehensive combustion tuning combining classifier upgrades, air distribution, and burner optimization.

TABi Energy delivers upgrade-assisted combustion optimization solutions that translate advanced engineering into measurable, field-validated performance gains for coal-fired power plants and complex industrial boilers. Building on 30+ years of international experience, our approach integrates detailed field diagnostics, advanced CFD modeling, and targeted low-CAPEX upgrades to improve efficiency, availability, and emissions performance—without major plant modifications.

Proven Impact

Across multiple utility-scale projects worldwide, TABi Energy has achieved:

  • 1–7% net efficiency improvement
  • Up to 90% reduction in CO emissions
  • Improved combustion stability and load flexibility
  • Reduced slagging and fouling-related outages
  • $21M+ in validated OPEX & CAPEX cost avoidance

All results are measured and verified under real operating conditions.

How We Work

01
Field Testing
02
CFD Modeling
03
Targeted Upgrades
04
On-Site Validation

This methodology has been successfully applied in Turkey, the U.S., Indonesia, China, and Latin America.

Technical Documentation

Efficiency gains across six lignite-fired boilers
Efficiency gains across six lignite-fired boilers
Finding the optimum combustion window
Finding the optimum combustion window
3D model of the boiler air and fuel delivery system
3D model of the boiler air and fuel delivery system
Flue-gas O₂ homogenized through staged tuning
Flue-gas O₂ homogenized through staged tuning
Unburned carbon in slag cut from 15% to 4.4%
Unburned carbon in slag cut from 15% to 4.4%
CFD-guided redesign cut modeled CO from 3000 to 27 ppmv
CFD-guided redesign cut modeled CO from 3000 to 27 ppmv

Let's Optimize What You Already Have

TABi Energy helps plant owners unlock hidden performance from existing assets—efficiently, reliably, and economically.

Contact us to evaluate your combustion system.